OTTO 100

OTTO 100

The OTTO 100 is a compact, industrial-strength autonomous mobile robot (AMR) designed for light-duty material transport in manufacturing and warehouse environments. It autonomously moves boxes, bins, carts, and components up to 150 kg between workstations, improving production flow while reducing manual handling. Equipped with advanced sensors and mapping software, it navigates dynamically without requiring magnetic tape or floor modifications. The integrated 62mm lift enables seamless integration with standard carts. Ideal for person-to-person workflows including lineside delivery, workcell delivery, and work-in-progress transport in lean manufacturing and intralogistics operations.

Manufacturer
OTTO Motors
Rating
★★★★☆(4.0)
Launch Year
2018
Price
USD 50,000 – 150,000
Estimated · Typical industrial AMRs in this class range 50,000-150,000 USD
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Robot Specifications

Primary Use Cases
Material Handling
Deployment
Autonomous navigation with onboard mapping software, fleet management via OTTO Fleet Manager, flexible APIs for integration
Multi-Robot Coordination
Yes | OTTO Fleet Manager supports seamless multi-robot fleet coordination and management
Boxes, bins, and carts up to 150 kg total weight
Integrated lift (62mm stroke), compatible with standard carts allowing simple cost-effective modifications, optional High Accuracy Docking System (HADS) upgrade, Autonomous Supercharger (98A) and Manual Trickle Charger (25A) charging options
Industry
Automotive, Electronics, Food & Beverage, Pharma
Industrial Robot Category
Mobile Manipulators
Payload Capacity
150 kg (331 lbs) including payload, attachments, and cart

Review Videos

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Frequently Asked Questions

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Q1. What is OTTO 100 and what manufacturing or industrial tasks is it designed for?

The OTTO 100 is an autonomous mobile robot designed to transport boxes, bins, carts, and lightweight payloads in manufacturing and warehouse environments. It performs material handling tasks including line-side delivery, work-in-progress transport, order picking, kitting, and machine tending with minimal human intervention.

Q2. What is the payload capacity, arm reach, and speed of OTTO 100?

The OTTO 100 has a maximum payload capacity of 150 kilograms, operates at a maximum speed of 2.0 meters per second, and maintains a runtime of approximately 6 hours per charge. The robot measures 740 mm x 550 mm x 308 mm and does not have a traditional arm reach as it is a mobile transport platform.

Q3. How precise and repeatable is OTTO 100, and how does it compare to industry standards?

The OTTO 100 uses 2D LiDAR and 3D vision systems for autonomous navigation and obstacle detection rather than precision positioning. Precision specifications are not published; the robot is optimized for flexible material handling workflows rather than high-precision manufacturing tasks.

Q4. Which industries and production environments is OTTO 100 best suited for?

The OTTO 100 is designed for factories, warehouses, and manufacturing facilities requiring flexible material handling. It operates in dynamic environments with personnel, forklifts, and obstacles, making it suitable for automotive, electronics, food processing, and general manufacturing sectors.

Q5. What safety certifications does OTTO 100 hold, and can it work alongside human workers?

The OTTO 100 is equipped with laser and 3D camera sensors enabling safe autonomous operation alongside human workers. Specific safety certifications are not detailed in available documentation, though the robot is described as designed for collaborative manufacturing environments.

Q6. How does OTTO 100 integrate with PLCs, ERP systems, and existing factory automation?

The OTTO 100 integrates through the OTTO Fleet Manager software, which supports APIs and can connect to PLCs, warehouse management systems, and SCADA platforms. The robot features Ethernet, USB 3.0, and serial RS-232 connectivity for system integration.

Q7. What is the total cost of ownership and expected ROI for OTTO 100?

Pricing and ROI data are not provided in available documentation. Operational cost reduction is attributed to decreased labor-intensive tasks and 24/7 autonomous operation with integrated charging capabilities.

Q8. How difficult is it to program and deploy OTTO 100, and what training is needed?

According to OTTO Motors, the OTTO 100 is designed for quick setup and can begin moving materials within minutes. The OTTO Fleet Manager software enables facility mapping, workflow definition, and task dispatch via tablet interface without requiring extensive programming expertise.

Q9. How does OTTO 100 compare to similar robots from KUKA, ABB, Fanuc, or Universal Robots?

Comparative specifications with competitors are not available in provided documentation. The OTTO 100 is positioned as an industrial-strength AMR with rugged all-metal construction and flexible person-to-person workflow capabilities.

Q10. What end-effectors, tools, and customization options are available for OTTO 100?

The OTTO 100 supports quick switching between carts and racks for versatile material handling. Most applications require attachments such as lifts or conveyors; specific end-effector options and customization details are not detailed in available documentation.

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